Level Best Concrete Flooring was appointed to carry out heavy duty floor joint repairs in St Helens at a large, operational distribution centre. The facility plays a critical role in regional logistics, meaning all works had to be completed efficiently, safely, and with minimal disruption to daily operations.
Over time, the concrete floor joints had deteriorated due to constant forklift traffic, heavy loads, and general wear. Damaged joints were creating uneven surfaces, increasing maintenance costs, and posing a risk to warehouse vehicles and staff.
Using high-performance repair materials designed for industrial environments, we restored the integrity of the joints while improving load transfer and long-term durability. As this was a busy logistics warehouse, downtime had to be kept to an absolute minimum. Level Best Concrete Flooring phased the warehouse floor joint repairs to allow ongoing operations, ensuring safe access routes for forklifts and personnel at all times. The repaired joints now provide a smoother, more resilient surface, reducing impact damage to materials handling equipment and improving overall operational efficiency.
All floor repairs to the St Helens warehouse were completed on schedule and in line with industry best practices. The upgraded joints help prevent future breakdown of the concrete slab edges, extending the lifespan of the warehouse floor and reducing long-term maintenance requirements. The client also benefited from improved safety standards, with trip hazards and vibration issues significantly reduced.
This project highlights the importance of proactive floor maintenance in warehouses. Regular inspection and timely joint repairs can prevent costly full-floor replacements, minimise operational disruption, and protect both staff and equipment. Level Best Concrete Flooring specialises in long-lasting warehouse floor repair solutions tailored to logistics centres, distribution hubs, and industrial facilities across the UK.
Results
- Restored and reinforced concrete floor joints
- Reduced future maintenance costs
- Improved safety and forklift performance
- Minimal disruption to warehouse operations
Looking for Warehouse Floor Joint repairs? Level Best Concrete Flooring delivers expert warehouse floor joint repairs, distribution centre floor repairs, and ongoing floor maintenance solutions. Contact our team today to discuss your warehouse flooring requirements via our contact us page.



